The tufting process was invented back the 1950s. It entails using needles to attach fiber filaments onto a fabric backing. To hasten the process, several needles are used at the same time. Once this step is finished, the next step is bounding the fibers onto the backing using polyvinyl chloride, polyurethane and similar adhesives which are flexible. Worldwide, this process is used in manufacturing residential and commercial carpets. The process also laid the foundation for manufacturing artificial grass. When in search of Synthetic Turf Florida should be given priority.
Research on artificial turf started in the 1960s under the commissioning of the Ford Foundation. The aim of the foundation was to provide playing space that was year-round to urban children. This step was necessitated after the realization that urban playgrounds were mainly made of asphalt, concrete, and compacted soil thereby rendering them unusable year round. Six years later, in 1966 in Providence the first artificial turf was deployed.
This product was produced after a long process on commercial sale. The first step in this process is to blend all constituents used in a hopper. The ingredients are then mixed with dyes and chemicals, these chemicals are responsible for the green color on the final product. They also serve the purpose of protecting against UV rays that may cause destruction to the product.
Once the blending has been done properly, the resultant is transferred to a steel mixer. In the steel mixer, the mixing is automated to make sure a dense and taffy-like consistency is achieved. The mixture is frequently tested to ensure it achieves the required level of consistency. The consistency is then moved into an extruder. The extruder has a single outlet and inlet. The consistency exists the outlet in form of long and thin strands of material.
The strands have consistent measurements. The strands are passed onto a carding equipment where they are spun into loose ropes. Another machine is then used to pull, straighten, and weave the loose rope into a yarn. These yarns are nylon in nature, and they are wound to form large spools. The spools are then placed under heat to form the twisted shape.
A carpet of fake turf is made when the yarn is fed into a tufting machine. The carpet is made to pass through a special dispenser that is used to coat the underside with latex. A marriage roller is used to sandwich and seal the two coatings into a single item.
After the sealing the latex has to be cured using heat lamps. Production of artificial turf is almost finished at this stage. The last step entails making a uniform turf by clipping off any long tufts. After this, the product is packed and readied for shipment to various destinations.
Part of the installation process entails leveling the soil on the site the product is supposed to be installed. This is followed by smoothing of the site by use of a steam roller. Preparation of the site should incorporate drainage system. With proper installation, the product can last for many years. Durability can be improved through occasional maintenance and repair.
Research on artificial turf started in the 1960s under the commissioning of the Ford Foundation. The aim of the foundation was to provide playing space that was year-round to urban children. This step was necessitated after the realization that urban playgrounds were mainly made of asphalt, concrete, and compacted soil thereby rendering them unusable year round. Six years later, in 1966 in Providence the first artificial turf was deployed.
This product was produced after a long process on commercial sale. The first step in this process is to blend all constituents used in a hopper. The ingredients are then mixed with dyes and chemicals, these chemicals are responsible for the green color on the final product. They also serve the purpose of protecting against UV rays that may cause destruction to the product.
Once the blending has been done properly, the resultant is transferred to a steel mixer. In the steel mixer, the mixing is automated to make sure a dense and taffy-like consistency is achieved. The mixture is frequently tested to ensure it achieves the required level of consistency. The consistency is then moved into an extruder. The extruder has a single outlet and inlet. The consistency exists the outlet in form of long and thin strands of material.
The strands have consistent measurements. The strands are passed onto a carding equipment where they are spun into loose ropes. Another machine is then used to pull, straighten, and weave the loose rope into a yarn. These yarns are nylon in nature, and they are wound to form large spools. The spools are then placed under heat to form the twisted shape.
A carpet of fake turf is made when the yarn is fed into a tufting machine. The carpet is made to pass through a special dispenser that is used to coat the underside with latex. A marriage roller is used to sandwich and seal the two coatings into a single item.
After the sealing the latex has to be cured using heat lamps. Production of artificial turf is almost finished at this stage. The last step entails making a uniform turf by clipping off any long tufts. After this, the product is packed and readied for shipment to various destinations.
Part of the installation process entails leveling the soil on the site the product is supposed to be installed. This is followed by smoothing of the site by use of a steam roller. Preparation of the site should incorporate drainage system. With proper installation, the product can last for many years. Durability can be improved through occasional maintenance and repair.
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